Group: Liliana Viveros Diaz- Maria Margariti
The aim of this assignment was to design a bench that would constitute part of a collaborative furniture project and construct a model of 1:2 scale using the waffle structure and a Laser Cut machine. The bench should be designed by transforming a given model in Rhino within a bounding box of 500mm x 500mm x 350mm but keeping the end sections untouched in order to connect with the different benches.
Designing the bench model
As a first step in the design of the bench we exploded the initial model in order to separate the top surface and transform it. In order to do that we rebuilt the surface by putting 10 point counts to both U and V and keeping in mind that this surface is not only going to be the sitting surface of the bench, and therefore it should be comfortable, but also that it should fulfill our aesthetic criteria we activated the control points of the surface and started to move them at will.
We begun by hollowing the arched initial surface so that to create two pits that will consist the main sitting areas (more accurately, one sitting area for two persons), but keeping the back of the bench so that it is more comfortable. Then we moved vertically the control points of the back of the left side of the bench until the borders of the bounding box and we repeated the process horizontally by extruding the right part of the bench until the bounding box and at the same time hollowing the left, so that in one hand it would amplify the waving form and on the other hand it will enlarge the right sitting area and turn it towards the other. Afterwards, with the command Surface, Extrude curve, Along curve, we closed the shape, and by typing Boolean2objects we union the different surfaces. The final result acquired a biomorphic form that serves as a hug, as a nest for the users.
The waffle structure
After completing the form of the bench we started the procedure of the waffle structure system. We used the contour command in both X and Y axis in order to produce sections on the form every 50mm. Then, with the extrude curve command we extruded 50mm the curves of the y axis and due to the fact that the curves on the x axis form loops we used the command offset to offset them also 50mm and we created the surface by typing PlanarSrf.
Afterwards, we selected the ribs from both directions and using Curve Curve from object, Intersection, we intersected them. On each of the intersection curves we created pipes of 2.8mm thickness, we moved them vertically from the end point to the midpoint and then we copied them from the top end to the bottom and putted them in a different layer. Therefore we were able to intersect the different pipes from the according axis of ribs and delete the small part of the intersection by using the split command on each rib and the curve that was created by the intersection. With that procedure we completed the design of the ribs of the waffle structure.
In order to prepare the parts for the Laser cut machine (we used the Epilog Laser cut machine of the Fab Lab Bcn at IaaC) we unrolled each rib, we duplicated their borders and we fitted them in rectangulars of 450mm x 900mm that represent the plywood material of 3mm that we were going to use for the laser cutter.
After cutting each piece we assembled them with the help of the numbers that we engraved on them and we constructed the model of the bench.
The final model
