Category Archives: CNC Milling

Assignment #4 – Barcelona Model – Milling Machine

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Assignment 3 Model Fabrication in the CNC Milling Machine_Barrio 5

Team members: Andreana Papantoniou, Carolina Libardi, Erina Filipovska

The aim of this assignment was to create a foam model of our barrio using the CNC Milling machine. We first prepared a 2d rhino file of our barrio which had to be printed in the laser cutter at the scale of 1:5000 and on which we discussed and examined various issues concerning the 3d printing process and the way of union the different barrios (boarders, designing methods etc.). The file comprised the streets, the blocks and the buildings, all organized in one layer in order to be engraved. The boarders of the barrio were organized in a second layer determining the cutting lines.

We created the 3d rhino file using the required information from the web and we organized the buildings in layers, according to the number of floors of each building, giving finally the corresponding height. We added the 3 cm base of the model and the 2 mm height sidewalks and we changed the scale into 1:2000. We converted the polysurfaces into meshes and union them all together.

A barrio (Camp de l’ Arpa) that has not been previously allocated to any of the groups was added to ours a posteriori. Finally, the model was printed successfully in one piece. Because of the different height of the materials, we had to cut our piece through horizontally manually, in order to fit with the neighbor areas.

The digital design process

The fabrication process in CNC Milling machine & the final model

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Digital Fabrication: CNC Milling model of Barcelona

The top portion of our Barrio, was left for last because it included Putxet, which has a mountain in the center and was saved for milling last along with the rest of the topography.  We have included the rhino cam and the steps taken to send the pending 3d file to the CNC milling machine.

For the link to the rhino cam tutorial, click below:

Barrio 16 – Putxet

For team members’ posts:

Yashaswini
Luz Michelle

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Barcelona Site Model and CNC MILLING

GROUP:

Carolina Aguirre
Antonio Atripaldi
Hugo Carvallo
Mathew Owen

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Assignment 2: The Bench [lasercutted]

Hugo Carvallo + Viraat Kumar

Viraat

After experimenting with the first exercise -where we have to come up with a Lego brick design, we have involved ourselves into this new assignment, which is to design a small bench and fabricate it using a laser cutter.

During the process we look at different precedents where we learned more about parametric design of furniture.  We took a look at the ‘Parametric Couch’ designed by Seyyed Mohsen Hossainy, the ‘Chick ‘n’ Egg’ Chair designed by Manuel Kretzer of the group CAAD/ETH Zurich.

To carry you through the development of the bench in rhino…

Primarily we began with the curves and arranged the curves in a manner to get the correct curvature and bends.

Secondly, we lofted (loft) the contours to generate the  form, thereafter we contoured (contour) the bench with sections longitudinally and latitudinally.

On generating the contours we created a planar surface (PlanarSrf) for each contour and used the intersect command to get the intersection lines.

A pipe was created about the central axis of each line and projected upward and downward about the mid point of the intersection lines.

The pipes in the upward direction were intersected and trimmed with the latitudinal ribs and likewise the downward pipes with the longitudinal ribs, such that, the groove of the ribs interlock with each other.

The face edges of each surface was duplicated from the Curve<Curve from Objects<Duplicate face border option.

Each curve generated was grouped along with the rib number (to make identification and assembling easier). The Rhinonest plug-in was used to quickly organize the curves on the size of the plywood sheet. The file was then exported to the dxf format for laser printing.

The bench has multiple properties, it does not only can be used as a seating furniture, but also as a tool where students can interact and use it to place cups, cans or bottles, also the lower part is open for storage where backpacks, books, shoes,  and other objects can be placed.

<a href=”http://Viraat“>

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