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Barcelona 0 Emission Foam Model_Xiomara Armijo_Viraat Kumar

Barcelona 0 Emission Foam Model

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CNC milling,process_modeling,rhino cam,foam model

Team_Miguel Guerrero Pinar, Giota Banioti, Ushma Nichani, Vittal Sridharan


To see the pdfs just click below to open publication:

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CNC Milling_Rhino CAM

Team: Chryssa Karakana, Diego López, Mani Khosrovani, Javier González

Neighborhood: Vallcarca i els Penitents, El Coll y La Salut

for PDF visualization, please click below:

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3d brick

Duygu Kirisoglu // Jesús Zabala
The goal was to create alego brick skin, that also works as a structure,
keeping the 8 corners of the prisma and the cylinders for the 3d printing machine.
First we look for some references like c-wall and honeycomb.
We use Rhino to modeling and start making a map using six sides polygons
and then project to surface, but some parts were too fragile for the print, so we make
another one this time using five sides polygons and giving more thickness,  we use some
tools like object snap, offset tool, trim and join, then extrude make a mesh, analize naked edges,
and finally export like stl. and wait that the print is done to clean the piece…


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RhinoCam: Transforming Digital into Real

The Area.

The Institute of Advanced Architecture of Catalonia is involved in a research project to transform the city of Barcelona in a Zero Emission city.

For that, an interactive model has to be fabricated, so design decisions can be made. In this tutorial, we will describe the step by step of how to send the 3D model of the barrios of Camp del’Arpa, La Sagrera, Congrés and Navas, to the milling machine so it could be milled.

After the model was printed in a high density foam, it was inserted in the model of the entire city of Barcelona. The scale of this model is 1/2000, and it will be used as a study model. A final interactive model will be built, and this will help in the design decision.

To view the step-by-step RhinoCam2 tutorial for this model, click on the link:

The Milling.

The Model.

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ecotec analysis

http://issuu.com/nat_arc/docs/ecotecanalysis?viewMode=magazine

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3D Print-Digital Fabrication

TEAM: CARLO CALTABIANO & YASHASWINI APTE

Concept:-

Our 3D Print Brick pattern is inspired from the structure of a honey comb. However, the rigid hexagonal shape and the uniformity of the honeycombs have been modified integrating it with other polygonal shapes. These modules are varied in size and intensity to resemble a spider’s web. The idea was to read the voids as much as the solids akin to the Zaha Hadid’s ‘Mesa Table’ which was one of the case studies undertaken. To achieve a more organic form and to avoid rigidity, the surfaces have been gently curved.

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basic module spider web

final derived brick pattern
Procedure for 3D Modelling:-

Step 1: A single line polygonal pattern was drawn out which formed the basis of our 3D modelling. This was done by marking random points on the opened up surfaces of the brick. Using ‘Voronoi diagram’ a pattern was drawn out. This pattern was modified and redrawn to achieve the required density required to balance out the solids and voids & to realise the spider web-like effect.

positive surface negative surface

Step 2: We started with ‘Pipe’. The 3d was drawn out using this and the next step was to join the overlapping surfaces. The larger polygonal surfaces were joined using ‘Boolean union’, the smaller ones did not get joined with this method. These intersecting surfaces would be a problem for the 3d printing & to maintain a honeycomb like section, we decided on a different approach. Reference image :http://gizmodo.com/5031877/honeycomb-skyscraper-has-no-internal-structure-attracts-giant-killer-wasps

Step 3: Polygons were drawn along the pattern & off-setted. The negative spaces were then extruded using ‘extrude curve’. After which the rectangular face of one surface was extruded using ‘extrude curve’. The negative spaces of the extruded solid were then deleted using ‘Boolean difference’ creating the solid and voids. This was done for each face of the brick.

Step 4: In this step the surfaces have been gently curved to achieve an organic appearance. The surfaces thus obtained above were exploded using ‘Explode’ and then using ‘Rebuild’ the surfaces were modified along the control points.


Step 5: After using ‘Rebuild’, each surface was grouped together. Using ‘c-plane’ the surfaces were rotated to form the outer surfaces of the brick.

Step 6: The cylinder was made using ‘Tube’, this was exploded and converted into a mesh. To convert it into a solid the mesh was off-setted and using ‘Loft’ the inner and outer surfaces were joined.

Step 7: Boolean union did not work due to the thickness of the polysurfaces. To solve this the external surfaces were extracted using ‘Extractsurface’. this surface was copied out separately and meshed. the meshed surfaces was moved out and separated from the nurbs surface. The entire brick was joined together using ‘Join’ and then the mesh was off-setted to the required thickness. This created some naked edges when checked. We then decided to work on the cylinders separately. The surfaces without the cylinders were offsetted using ‘Off-set mesh’ and the previously done cylinder was exploded and then rebuilt. The surface of the cylinder was then curved along the control points, meshed, off-setted and then joined to the rest of the block.

Step 8: A check was undertaken to locate the naked edges, once we had confirmed there were no naked edges the file was converted to a .stl file for 3d printing.

cleaning & sealing of the printed brick

final printed brick
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CNC fabrication assignment #3

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Foam Model ..Horta Guinardo

Group Members

Andres Briceno   I   Siddhesh Kale   I   Jesus Armando Zabala   I  Ohad Meyhuyas

The Objective

The Aim of this exercise was to create a foam model of the barrios using the CNC Milling machine and learning the milling process.

The Process

Step 1: The zone assigned to our group (Horta Guinardo-Nou barris) consists of two hills and a mountain on the north west so we first prepared the terrain in rhino.

Step2: The buildings and the streets were projected onto the terrain.The building footprints were set to a plane at the lowest point of the respective building for the purpose of vertical extrution(using setPt command).

Step3: The building were extruded to their exact height using the data from Internet.

Step4: As it was not possible to print the mountains with the remaining barrio the mountain and hills were separated from the model to be printed later.

Step5: The file was made ready for printing and divided in two parts in order to fit in the foam sheet.

Step6: The Model ( without mountain and hills ) was printed on the CNC Milling Machine.

CNC milling

Sub Step 1: Fixing the sheet on the base.

Sub Step 2: Loading file on the Interface and running.

Sub Step 3: Vaccum cleaning the sheet.

Step7: The model is cut at the boundaries and cleaned using sandpaper.

Step8: To print the mountain and hills with the buildings on it.(Pending)

The Final Product

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Assignment 1 – Brick, Harshad & Vittal

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