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Cobogó: A Trip from Brazilian Modernist Architecture to 3D Printing

Group:
Carolina
Renata

Marcio Kogan's contemporary approach.

Cobogó is the name of the hollow elements, originally made of concrete or ceramic, created in the 20th Century. Its name derives from the initials of the surnames of three engineers that worked in Recife, Brazil: Amadeu Oliveira Coimbra, Ernest August Boeckmann and Antônio de Góes. These elements follow the same principle of the old wooden elements of Moorish architecture: solution to the closure of structures. While looking for references to fabricate a 3D printed brick, it was natural to end up looking for elements that were already used in architecture. The hollow sections found in cobogós were perfect to spare material without compromising the stability of the structure. Re fabricate old elements paying an homage to our own backgrounds while having the chance to give it a twist. A trip in space and time.

To create the brick, we chose 5 different decoration patterns of cobogós. We constructed five solids with dimensions 21.67×21.67x2mm. For all of them we did an offset of 2mm to keep the boundaries required for the material not to break. Then we drew polylines to create the designs or rectangles. After a polyline was done, we did Extrude Closed Planar Curve with the same thickness of the original solid. With that we could erase the internal curves to avoid having unneeded geometry on the surface. Then we did Boolean Difference between the bigger solid and the ones created with the Extrusion of the Curves to make them hollow as a cobogó.

Traditional ceramic cobogós used in Brazil's Modern Architecture

Finally we categorized each cobogó as different layers and copied and alternated them to construct the mosaic pattern. After the first wall containing 6 bricks on the x-axis and 3 on the z-axis, we used Boolean Union to create a single solid. Then we deselected all Snaps, leaving only End and then starting constructing the remaining surfaces. Copy the first wall and then rotate it on the same edge. At the end with the 4 walls created, we joined them by using Boolean Union. The same process was done to create the top surface. Once it was positioned, we did a cylinder at the center of the connections with a radius of 19.5mm and thickness of 2mm. By doing a Boolean Split between the cylinder and the top surface, we were able to split them and delete the internal parts that weren’t necessary.

After that we extruded the cylinder to its entire height required, mirrored it for the other side of the brick and Boolean Union these elements to create the top surface. Afterwards we copied by the end point to create the base and finish all sides of the brick. The caps of the cylinders of the top, as well as the cylinder of the bottom, were left open in order to use less material and try to make the brick cheaper. Finally to close the brick we used Boolean Union for all the elements to join.

After the brick was a solid, we verified the edges using the Edges tool to make sure there were no naked edges.

After that, we made a Box with the dimensions of the Cage, and choose Analyze> Mass Properties> Volume Centroid to be able to find the midpoint of the area. Choose CageEdit>Select the Bench>BoundingBox> x=4, y=10, z=4 and grabbed the 4 centered points of the brick to Scale them with the Origin point based on the Volume Centroid drawn before towards the Center of the volume.

With that, what was a straight wall became a curved structure, that could only be constructed with new technologies, such as 3D printing. The old and the new – as always – walking together.

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Laser Cutter_Bench

waffle structure gamze gunduz contour laser cutter tomas vivanco

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S Bench

by Andreana Papantoniou and Antigoni Anna Anastasopoulou

Concept_The main idea was a bench that can be used from both sides in order to be more functional. Our intention was to create a form that will follow the concept of the linear shape of the whole system of the benches, in a smaller scale. To reach the desirable result we needed to work both in top and perspective view.

Design Process_We first worked on the given surface using the control points and we experimented with different possible forms. After deciding the final form of the exterior surface we started the process to prepare the file for the laser cutter. The basic commands that we used were the Contour command to create sections in every 50mm and the intersect Command to find the intersection line between vertical and horizontal planes. We created then cylinders of 3 mm diameter (the material’s thickness) and we used the BooleanSplit Command between the horizontal and vertical surfaces and their corresponding cylinders. We put the curves of the final pieces on the board using the Rotate and ProjectToCplane Commands. An interesting point of the designing process was that we had to divide some surfaces in two pieces in order to make feasible their connection with the corresponding verticals in the assembly process.

Fabrication_All the pieces of the bench were placed in a 2.50 m. – 1.20 m. dimensioned board for the big laser cutter of Iaac’s Fablab and both fabrication and assembly process were completed successfully without any special problems.

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Swiss Cheese Brick

by Andreana Papantoniou and Antigoni Anna Anastasopoulou

Our intention was to create a form which takes advantage of the special potentials that 3D printing and milling machine offer. So, we chose to work with globular and curviform solids which are difficult to handle with, in a handmade model. The final brick has a “cheese like” form which came up mainly from a free use of sphere solids.

We considered important to use solids and commands to edit them, so that we finally have a unified solid that the milling machine can recognize. Thus, we designed several solids and we abstract them from the brick, using mainly the Boolean difference command. In particular, we first defined the limits of the working region in order to conserve the necessary thickness of the external surfaces. Then, we abstract a big part of the internal solid using the ellipse solid and the Boolean difference command.

Using the array command in X, Y and Z axis, we created a framework of tangential circles. We used the centers of these circles and the points of contact between them as centers to create spheres of various radiuses that we finally abstract from the main solid. For the best organization of the design we needed to create different layers to group the objects we used.

The concept, which the design and the position of these spheres were based on, was to make the brick pierced and to permit several views through it.

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Waffle Structured Bench Fabrication

By Jordi Portell and Ayber Gülfer

The aim of the first attempts of the bench was creating a corner seat and modifying the sides to make it more dynamic. In order to do so the surface we have been given to is bended around 90 degrees. Then its been modified by  T-spline plug-in that allows easy edits and smoother surfaces. The back side of the bench is lifted up so to create more space that allows to put a lamp. Altough the result design was interesting, the seat was too narrow to be usefull,so that the bench is kept on editing.

We wanted the our bench to be a node to articulate a sequence, so we bended the box.

By keeping the main idea, the surface is bended around 20 degrees to make the seat wider. Then the offset solid command is used to turn the surface into a solid. By rebuilding the bench new control points are added and the bench is modified again.

After the design process contours are created in both directions with the distances of 30mm. Every  contour  is turned into surfaces. By the intersect tool intersection lines are formed. Therefore grasshopper  script (by  Morten Bulow) which works with the surfaces and the intersection lines, is used in order to form  notches in  both directions.

The ribs with the notches are projected to cplane then placed in the 250x120cm plywood board.

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3d print_Brick

gamze gunduz 3d print tomas vivanco lego pattern

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lasercutting a bench

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3dprinting a lego brick

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Laser Cuting_ Chair

Xiomara Armijo_Saiqa Iqbal

 

 

_ In this assignment we dealt with a given section having a dimension of 500 mm X 500 mm

X 350 mm to have a ribbed chair by using the Laser Cutter. The process of modifying the plain simple section into a waffled one is given below:

1._ first create a base file having separated layer for each of the major commands (base, contour, ribs, intersection, fabrication) along with their sub layers for x and y axes.

2._ selects the outer surface of the given section. Then apply the cage edit command (bounding box on). the number of control points can be manipulated by changing the x, y, z point count.

3._ moves the control points to get the desired shape. Keep the two outer layers of control points in fixed position to maintain the given section in the 2 ends_ select the contour x layer. And command

Contour in x direction.

_ specify the distance between contouring according to the material distance and the grid resolution.

_ select the contour y layer and command Contour in y direction in the same process.

­­­_offset the curve lines of the contours inside. the sections can be manipulated with the control points.

_ select the rib layer and use the command Planar Surface for the each contour curves with their offset curves to get the ribs.

_ maintain the two layers Rib x and Rib y for the ribs in x and y direction.   

_ Select another layer for intersect, command Intersect by selecting the ribs x and ribs y.

_ select another layer for drawing a pipe in on of the intersection line. The pipe diameter should be the thickness of the material.

_turn of all the offset options except the Mid and the Center.

_ move the end of pipe ( name it Pipe x) to middle of the intersection line. then make a copy of the pipe (Pipe y) to the other end of the pipe.

_ copy the two pipes together to the mid point of each intersection lines.

_ by selecting the ribs one by one run the command Intersect between that rib with its corresponding pipes.

_ split the joints from the ribs by the command Split.

_ selecting the ribs one by one run the command Unroll Surface by selecting the ‘Rib X Unroll’ and ‘Rib Y Unroll’.

_ move the unrolled ribs away from the origin.

_ select the objects of Rib X Unroll and Rib Y Unroll layer and run the command Duplicate borders.

_ move the selected curves away from the rib surfaces.

_ name the pieces by numbers.

 

 

 

 

 

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