DigiFab:BRICK–MartinFirera/Ma.LauraMolina

IAAC MA 2010-2011// DIGITAL TOOLS AND FABRICATION
OCTOBER 2010

Attended by MARTIN FIRERA, MA. LAURA MOLINA

Intended as an introduction to the advanced digital and fabrication processes, this class is centered on the design and construction of a full scale prototype in a variety of materials.

Additive Processes (Digital Fabrication)

As additive processes We might many examples of models in a diversity of designs such as : architecture design, interior design, product design, fashion design, etc.. just to mention a few.

REFERENCES :

TAICHUNG METROPOLITAN OPERA HOUSE
Toyo Ito

“Architecture has to follow the diversity of society, and has to reflect that a simple square or cube can’t contain that diversity.”

The fluid continuity of the structure reflects the idea that the theatrical arts are spatial arts which combine the body, art, music, and performance. While providing optimum settings for traditional Eastern and Western types of performances, the design by Ito moves beyond the constraints of a traditional Opera House.

The design is an open structure which actively engages its surroundings in all directions and creates opportunities for myriad encounters between high art and popular art, artists and visitors, stage and auditorium, interior and exterior. Ito calls this space the Sound Cave.

The Sound Cave is both a horizontally and vertically continuous network. Even before entering one of the three theatres, the Sound Cave is perceived as a fascinating and flexible “acoustic space,” which, in three dimensions, connects Arts Plaza, workshops, foyers, restaurants etc.

ABU DHABI PERFORMING ARTS CENTRE MODEL
Zaha Hadid

Zaha Hadid described the design of the Performing Arts Centre as “a sculptural form that emerges from a linear intersection of pedestrian paths within the cultural district, gradually developing into a growing organism that sprouts a network of successive branches.

CONCEPT:
Analytical studies of organizational systems and growth in the natural world lead to the set of topologies that are the framework of the Performing Art Centre’s distinct formal language. These natural scenarios are formed by energy being supplied to enclosed systems, and the subsequent decrease in energy caused by development of organized structures. The ‘energy’ of the Performing Art Centre is symbolized by the predominant movements in the urban fabric along the pedestrian corridor and the Cultural Centre’s seafront promenade – the site’s two intersecting primary elements. Branching algorithms and growth-simulation processes have been used to develop spatial representations into a set of basic geometries, and then superimposed with programmatic diagrams and architectonic interpretations in a series of iteration cycles. The primary components of this biological analogy (branches, stems, fruits and leaves) are transformed from abstract diagrams into architectonic design.

PLANE MODEL

THREE DIMENSIONAL PRINTING AT THE ADVANCED MEDIA STUDIO
BY ALEXANDER GIBBONS

THE PHYSICAL MODEL
NYU’s ZCorp Spectrum Z510 builds parts from a proprietary plaster-based powder in layers of a few thousandths of an inch thick. Each layer of powder is spread across a piston-supported bed, and is lowered with each pass and then sprayed with binder using traditional inkjet printheads. Binder is applied to the areas of the cross section that are solid—any areas that are left dry will remain as loose powder that will support the model as it’s built but must be removed when the process is completed. The build bed of the Z510 is 10” x 14” and can extend to a depth of 8”, thus is capable of building parts within a 10” x 14” x 8”

SHOES PROTOTYPING

Naim Josefi and Souzan Youssouf, of Beckmans & Konstfack respectively, designed and modelled the shoes for Selective Laser Sintering (the one with all the powder and the lasers) and produced five pairs for Naim’s “Melonia” collection, shown during Stockholm Fashion Show earlier this month.

The concept for the shoes call for further exploration in ever-developing rapid prototyping processes. The pair envisage a world in which we could produce and recycle such objects in a closed loop.

THE PROJECT

The project consist in the elaboration and fabrication of a skin for a plane brick which should follow some designing requirements so to be printed as a 3Dimensional Object.

Inspired by Toyo Ito’s design for the Suites located in Paseo de Gracia, Barcelona; the structure of the brick has been designed to acquire a similar skin than the one used by this japanese architect in the building. Some similar structures where taken as reference such as the one used by Zaha Hadid in her model suggestion for the Abu Dhabi’s performing Arts Centre. Both examples suggest natural forms, lots of movements and extractions which leave the skin semi open  and allow the light reflection to go inside the model.

Other examples taken as models for the skin of the brick where taken from different designs, not only architectonical, such as the Shoe designed by Naim Josefi and Souzan Youssouf presented in the Stockholm Fashion Week and the Plane designed by Alexander Gibbons. These are examples of sculptural designs which also use natural forms.

MODEL 1
Created from the difference between the primal brick and a box to obtain two boards with the female and male connection emptied shapes. The spaces between the two boards were taken to make a curved and slashed shape inspired by the texture of the Toyo Ito’s building in psg. de Gràcia in BCN.

To create this shape we have set up two loft, the former of a set of four curves and the latter of curves offsetted by the first set; with the difference of these two loft we have obtained the curved shape.

To obtain the cuts on the surface we have just extruded some curves and, with a successive boolean operation, we have achieved our aim. Some procedures were used to lighten the two boards everywhere possible.

MODEL 2

During the first review, it was suggested to work on a continuous and more organic one-shape form for the brick. According to these instructions we created a new brick.

It started with two loft used in Model 01 but now the circles of the connections are included in them. This way the results are two surfaces that can be joined thanks to the tool merge. That’s the external surface.

To obtain the internal surface we have repeated the same process applied to offsetted curves and then “cap”. The texture was created with an operation of array + offset + extrude to have cylinders with different size according to the distance from the center and then, after some handmade corrections using boolean, we have drilled the shape.

To deform further the object we have applied to it a cadge and moved its control points and obtained the final result for the brick.

THE PRINTING AND FINAL PRODUCT

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Case Study 2 – Turbulence House

Turbulence House, Steven Holl Architects

Turbulence House’s sculptural form is created by many different metallic elements that Zahner Company Architectural Metals produced using Holl’s digital designs and cnc technology. It is an eco-friendly designed house which uses photovoltaic systems and its shape takes advantage of the wind for its ventilation.

Source: http://www.stevenholl.com/project-detail.php?type=houses&id=53&page=0

Source: http://www.stevenholl.com/project-detail.php?type=houses&id=53&page=0

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Case Study 1 – Embryologic house

Embryologic house, Greg Lynn

Greg Lynn’s Embryologic house is characterized by its “blobural” flexible form. It is digititally designed and can take various forms to fit even in the most unusual landscapes. The prototype was produced by cnc machines for the Venice Biennale of Architecture 2000. Greg Lynn uses software tools to produce a non linear, dynamic architecture which is more close to the nature.

Source: Bergdoll Barry, Christensen Peter [2008], Home Delivery, Fabricating the modern dwelling

Source: http://www.time.com/time/innovators/design/gallery_lynn1.html

Source: Bergdoll Barry, Christensen Peter [2008], Home Delivery, Fabricating the modern dwelling

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Case Study 2 – Burst *003

Burst *003, System Architects

Burst *003 is based on parametric design and is constructed using contemporary, digital methods which provide the best use of the materials. It consists of an organic frame of linear elements connected by steel X-clips to support its strange form.

Source: Bergdoll Barry, Christensen Peter [2008], Home Delivery, Fabricating the modern dwelling

Source: Hall Peter [2006], “Bursting out”, Metropolis

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Case Study 1 – Variomatic house

Variomatic house, Kas Oosterhuis

Kas Oosterhuis’s Variomatic house is an innovating project in which architecture is considered as a dynamic process where the information and its flow are used to shape the final object. It is based on the interactive relation between the house and its user who can define the shape, the dimensions and even the interior of his house. It is digitally designed and can be produced by a milling machine.

Source: Arieff Allison, Burkhart Bryan [2002], Prefab

Source: Minguet Josep [2005], Prefab design

Source: Minguet Josep [2005], Prefab design

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Case Study1: 2 examples of designs where the skin is part of the structure

BMW Welt, Munich

Coop Himmelblau proposed this innovative design of Munichs BMW world, which was chosen to be built in December of 2001. Although an effort has been made to blend the building into its surroundings, Munich’s Olympic park, this building undoubtedly catches the eye of the beholder. A 16 000 square meter cloud shape building springs from a double cone. 4000 tons of steel were used to build this structure. Although the cone and the ‘cloud’ are one piece, the cone makes an important contribution to the carrying of the loads. It is furthermore connected to the ringbeam, which in turn carries loads from the roof to the façade. Outside and inside are united by the use of a glass façade.

The open nature of the glass façade brings an abundance of light into the building, which creates a unique interior experience. The cloud-imitating shape of the building adds a fluid and substantial feel to the building, which complements the crispness of the material choice. Within the building, this flow is conserved, resulting in a well-balanced space which is both open and comforting. Design and function is united, the skin of the building being designed in such a way to create a pleasant interior environment both concerning temperature as also air quality and of course light.

Temporary Pavilion [C]space in London

This temporary pavilion was created in honor of the 10th anniversary of the Architectural Association Design Research Lab in London. Alan Dempsey and Alvin Huang collaborated in this shell structure design. The resulting structure was only brought to life temporarily, being displayed on Bedford Square in London until July 2008.

The waffle structure was made of Fibre-C, giving the structure it’s name: [C]space. Fluid and open, the organic shape results both simple and welcoming to the eye. It’s openness unites the inside with the outside. This sensation is reinforced by the unity of the design, in which the skin is the structure, the floor, the walls and the furniture. It was designed bearing in mind criteria such as constructability and effective use of materials. An extra dimension is added to the architecture through the light installations which shine through the skin at night.

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Case Study part 2: 3-D printing example

This quircky 3-D print was made by Ergun Akleman. Its organic shape is fluid, curved and interlocked. Although not excessively complicated it is a beautiful example of the possibilities of 3D printing. The design brings across a sense of unity which I feel is reserved for objects printed with this technology. In addition to the unity I feel that this technology, like no other, permits us to create objects which are truly 3D. Three dimensional design is not compromised at any stage if 3D printing is implemented. This applies to both the skin but also the interior of the object. In the example below the sking becomes one with the nucleus of the object. Although this concept would need to be adapted to the functions of architecture, I believe that it opens new doors which will have deeply touching results.

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2Case Study : Dunescape

The structure of dunescape has been used sometmes as an architectural concept. The contribution  of the modeling  software has been valuable in those cases. Two “examples” of such an attempt follow.

The first is the city of culture of Galicia by Eisenman Architects.  The topography of the site distorts the geometry of the  model which is    also a result of the street plan of the  medieval centre of Santiago

and   modern Cartesian grid.

The second project is designed by SHoP for the MoMA (Long Island City 2000). It is a summer courtyard installation wchich  provides visitors  many   ways to  enjoy the hot  weather. Five design elements,

the cabana, beach  chair,   umbrella, boogie  board  and surf are  placed along  a   continuous wood  structure  comprised of over   6,000 individual 2”x2” cedar strips with a vinyl  surface. The beach here is

represented in an original way. The form is obviously affected by the computer modeling software but in a different way than the previous one.

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DigiFab_Brick_Case Study 02.

RCO Office, Mumbai, Serie Architects.

I came across this unfamiliar process called Rapid Prototyping method (3d Model Printing) for the first time when I was working with an architectural firm (serie architects) at Mumbai in 2008.

The office building that I was working on had a complex membrane in the form of a twisting atrium, kind of a canyon which wraps the floors and acts as a structural support. The complex geometry and time constraints resulted in switching ourselves to 3d model printing for this particular project.

Twisting Atrium

The model got build in a Machine mould Fabrication workshop at Mumbai as there is no such 3d printing facility was available other than this. The workshop had an experience of fabricating mechanical parts (prototypes/mould) which would further given to the respective company for mass production. This was their first encounter with Architects.

The Structure

The model got fabricated in two parts to lower down chances of damage during transportation. The total structural framework and the planes of twisting atrium got fabricated and the transparent skin that is glazing and its supporting grid got hand modelled by us. The contrast between timber base and the white structure made the total setup appealing. And we ended up bagging the project.

The impressive aspects about 3d model printing that I realised very strongly are its accuracy/precision, time efficiency and it prints things that our hands could ever imagine to model.

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DigiFab_Brick_Case Study 01.

Croatian Pavilion at the Venice Biennale

www.dezeen.com

Croatian Pavilion_Interior

The floating pavilion is built on an existing barge with dimensions of 10m x 20m x 3m. The pavilion structure is in the form of a cargo of 32 tons of welded wire mesh, with more than 40 layers spaced so that they form a solid volume with approximate dimensions of 19m x 9m x 5,5m. Inside the volume is a carved out space shaped by varying contours that form the main space as well as protrusions and openings toward the outside. Almost invisible form a distance, the structure reveals itself with different densities of steel mesh, transparencies, and vision lines, forming stunning visual effects and experience of space by very simple means.

The reason behind selecting this structure as a case is because of its unusual appearance and method of construction. This is a perfect example for how a structural network acts as a breathing membrane in terms of light and ventilation. At the same time it creates a drama of appearing and disappearing skin. Almost gives you a feeling of reverie.

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