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Laser Cutter_Bench
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S Bench
by Andreana Papantoniou and Antigoni Anna Anastasopoulou
Concept_The main idea was a bench that can be used from both sides in order to be more functional. Our intention was to create a form that will follow the concept of the linear shape of the whole system of the benches, in a smaller scale. To reach the desirable result we needed to work both in top and perspective view.
Design Process_We first worked on the given surface using the control points and we experimented with different possible forms. After deciding the final form of the exterior surface we started the process to prepare the file for the laser cutter. The basic commands that we used were the Contour command to create sections in every 50mm and the intersect Command to find the intersection line between vertical and horizontal planes. We created then cylinders of 3 mm diameter (the material’s thickness) and we used the BooleanSplit Command between the horizontal and vertical surfaces and their corresponding cylinders. We put the curves of the final pieces on the board using the Rotate and ProjectToCplane Commands. An interesting point of the designing process was that we had to divide some surfaces in two pieces in order to make feasible their connection with the corresponding verticals in the assembly process.
Fabrication_All the pieces of the bench were placed in a 2.50 m. – 1.20 m. dimensioned board for the big laser cutter of Iaac’s Fablab and both fabrication and assembly process were completed successfully without any special problems.
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Swiss Cheese Brick
by Andreana Papantoniou and Antigoni Anna Anastasopoulou
Our intention was to create a form which takes advantage of the special potentials that 3D printing and milling machine offer. So, we chose to work with globular and curviform solids which are difficult to handle with, in a handmade model. The final brick has a “cheese like” form which came up mainly from a free use of sphere solids.
We considered important to use solids and commands to edit them, so that we finally have a unified solid that the milling machine can recognize. Thus, we designed several solids and we abstract them from the brick, using mainly the Boolean difference command. In particular, we first defined the limits of the working region in order to conserve the necessary thickness of the external surfaces. Then, we abstract a big part of the internal solid using the ellipse solid and the Boolean difference command.
Using the array command in X, Y and Z axis, we created a framework of tangential circles. We used the centers of these circles and the points of contact between them as centers to create spheres of various radiuses that we finally abstract from the main solid. For the best organization of the design we needed to create different layers to group the objects we used.
The concept, which the design and the position of these spheres were based on, was to make the brick pierced and to permit several views through it.
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The Table Bench
To think about a bench is to think about several people. And several uses. Some people read, others sleep, some sit and some eat. Sometimes it’s just good to be able to do it all. For the IaaCommunity Bench, we decided to keep it simple and keep it working. A table bench. As the section of the bench was predefined to enable the different proposals to connect, we started by defining that the top of the bench would be flat and the bottom would look like… a bench! The editing process begun by creating a cage with the command CageEdit>Select the Bench>BoundingBox> x=15, y=10, z=4. With the Control Points on, we repositioned the points so we could have the form imagined by us. After the form was defined, we needed to close the interior surface using the command Curve> Curve From Objects> Duplicate Edges. Then to create a surface and finally close the bench, we used the command Loft.
The next step was to use command Contour to create sections of the object in X and Y axis. For that, we created new layers, one for each axe. After creating the “ribs”, we created a new layer called “Intersections”, and used the command “Intersections” to create lines in the intersections between the ribs in X and Y axis. Those lines were used as guidelines to create pipes at the intersections between the ribs.
Using a Grasshopper script we chose ribs on the x-axis, the y-axis and the intersections lines in order to be faster instead of copying and moving each pipe one-by-one manually. After the intersections had been made, we baked the axis individually and grouped each rib by using the TOP view and selecting each line separately.
After we mdke a new layer called DOT, we used the Dot command to name each rib and group it with it’s piece so we would be able to move them around without getting the order of construction lost. We then rotated the ribs so they could be in the same direction. We trimmed each section in order to get the connection edges. Finally we used another script to engrave the numbers and our name in the pieces under a new layer.
To finish the process we deleted the previous layer DOT and drew a rectangle with the dimensions of the wooden board (1200×2500) under a layer Wood. We manually placed each rib on this plane in order to make the most efficient placement and the less use of materials. Finally we created a layer Cut and renamed all the ribs on that layer. The file was then ready to be exported as a .dxf format.
Cobogó: From Brazilian Modern Architecture to 3D Printing
Cobogó is the name of the hollow elements, originally made of concrete or ceramic, created in the 20th Century. Its name derives from the initials of the surnames of three engineers that worked in Recife, Brazil: Amadeu Oliveira Coimbra, Ernest August Boeckmann and Antônio de Góes. These elements follow the same principle of the old wooden elements of Moorish architecture: solution to the closure of structures. While looking for references to fabricate a 3D printed brick, it was natural to end up looking for elements that were already used in architecture. The hollow sections found in cobogós were perfect to spare material without compromising the stability of the structure. Re fabricate old elements paying an homage to our own backgrounds while having the chance to give it a twist. A trip in space and time.
To create the brick, we chose 5 different decoration patterns of cobogós. We constructed five solids with dimensions 21.67×21.67x2mm. For all of them we did an offset of 2mm to keep the boundaries required for the material not to break. Then we drew polylines to create the designs or rectangles. After a polyline was done, we did Extrude Closed Planar Curve with the same thickness of the original solid. With that we could erase the internal curves to avoid having unneeded geometry on the surface. Then we did Boolean Difference between the bigger solid and the ones created with the Extrusion of the Curves to make them hollow as a cobogó.
Finally we categorized each cobogó as different layers and copied and alternated them to construct the mosaic pattern. After the first wall containing 6 bricks on the x-axis and 3 on the z-axis, we used Boolean Union to create a single solid. Then we deselected all Snaps, leaving only End and then starting constructing the remaining surfaces. Copy the first wall and then rotate it on the same edge. At the end with the 4 walls created, we joined them by using Boolean Union. The same process was done to create the top surface. Once it was positioned, we did a cylinder at the center of the connections with a radius of 19.5mm and thickness of 2mm. By doing a Boolean Split between the cylinder and the top surface, we were able to split them and delete the internal parts that weren’t necessary.
After that we extruded the cylinder to its entire height required, mirrored it for the other side of the brick and Boolean Union these elements to create the top surface. Afterwards we copied by the end point to create the base and finish all sides of the brick. The caps of the cylinders of the top, as well as the cylinder of the bottom, were left open in order to use less material and try to make the brick cheaper. Finally to close the brick we used Boolean Union for all the elements to join.
After the brick was a solid, we verified the edges using the Edges tool to make sure there were no naked edges.
After that, we made a Box with the dimensions of the Cage, and choose Analyze> Mass Properties> Volume Centroid to be able to find the midpoint of the area. Choose CageEdit>Select the Bench>BoundingBox> x=4, y=10, z=4 and grabbed the 4 centered points of the brick to Scale them with the Origin point based on the Volume Centroid drawn before towards the Center of the volume.
With that, what was a straight wall became a curved structure, that could only be constructed with new technologies, such as 3D printing. The old and the new – as always – walking together.
Posted in 3D Printing Tagged 3d printing, additive fabrication, Brazil, Cobogó, Lego Brick Leave a comment
Waffle Structured Bench Fabrication
By Jordi Portell and Ayber Gülfer
The aim of the first attempts of the bench was creating a corner seat and modifying the sides to make it more dynamic. In order to do so the surface we have been given to is bended around 90 degrees. Then its been modified by T-spline plug-in that allows easy edits and smoother surfaces. The back side of the bench is lifted up so to create more space that allows to put a lamp. Altough the result design was interesting, the seat was too narrow to be usefull,so that the bench is kept on editing.
By keeping the main idea, the surface is bended around 20 degrees to make the seat wider. Then the offset solid command is used to turn the surface into a solid. By rebuilding the bench new control points are added and the bench is modified again.
After the design process contours are created in both directions with the distances of 30mm. Every contour is turned into surfaces. By the intersect tool intersection lines are formed. Therefore grasshopper script (by Morten Bulow) which works with the surfaces and the intersection lines, is used in order to form notches in both directions.
The ribs with the notches are projected to cplane then placed in the 250x120cm plywood board.
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